Home Page Contact Us  
Development Listings Why Modular Articles Events Links


Articles

Building Ideas Winter 1998
Making the Move to Modular Construction

A modular home costs less and takes less time to build, as these homeowners discovered.
The neighbors were amazed when Wayne and Sherri Neale's new vacation home rolled up on two flatbed trucks in Rehoboth Beach, Delaware. The house was prefabricated in a factory in two sections—including the porch, most of the plumbing, wiring, cabinets, and even the carpet.
What the Neales bought was a modular home, a realistic option for many homeowners. "They rolled the two sections of the house off the truck and put them together in one day," Wayne, an Alexandria, Virginia, architect says. "The roof comes on the truck, too, complete with hinges. They flip the roof over and snap it in place. By sunrise, the house was all there."
The builder and his crew spent six more days hooking up the plumbing and electricity from the outside and finishing the prefabricated house. "It's a very synchronized process," Sherri adds.
In the factory, a modular home begins with a complete set of detailed drawings. Sections move down an assembly line where the floors, walls, ceiling joists, and rafters are attached. Then the roof is built. The factory workers also apply finishes to the house, including paint, cabinets, counters, carpet, and surface flooring materials, such as wood, tile, or linoleum. The module is then ready to be shipped. Modules can be built as large as can fit on a flatbed truck, and any number can be joined together on-site. Once it's trucked to the site, the home can be completed in a week to 90 days. When compared to the building time for a site-built house— from four months to a year or more—you can see why this method is popular.



Modular construction is less dependent on weather than on-site building methods. If you want to move in the spring, most of the home's construction can be done during the winter in the factory and assembled
quickly on-site. In areas of the country fraught with labor shortages or where the building season is short, choosing a modular home makes construction less frustrating and time-consuming.
"We can build a high-quality 900-square-foot ranch or a 3,000-square-foot, two-story home in a short time—that's why these homes are popular. And we deliver it to the site up to 90 percent complete," says John Trant, executive vice president and chief operating officer of All American Homes, a modular home building company. Modular homes are built to withstand shipping and are more precise than site-built homes because they're constructed in factories under controlled conditions. Because building costs can vary regionally across the country, modular homes either cost less or are comparable to similar site-built houses in the area.
Charles Bevier, editor of the industry publication Building Systems magazine, notes that most modular homes meet or exceed local and state building codes. In fact, most modular homes routinely outshine site-built homes in terms of sturdiness and durability.
For example, in contrast to some site-built methods, drywall in a modular home often is both glued and screwed to the studs; double and triple headers frame stairways and doors. "In a site-built home, the roof decking can be as thin as 5/16 of an inch, but in a modular home, it's at least 3/4-inch," says Don Carlson, editor and publisher of Automated Builder magazine. "And it's glue-nailed on, not just nailed on as in site-built homes. The strongest home we build in the United States is the modular home."
"A homeowner knows the quality he or she is getting with a modular home," says Barbara Martin, executive director of the Modular Building Systems Council of the National Association of Home Builders. "There are no price overruns because it's all built to specification in a factory. Once you're quoted a price, that's it."
One drawback to modular homes is the wait—from three to eight months—until the factory can fit your home into the assembly-line schedule or while the factory workers get materials for your home. Yet, Ron Evans, president and chief executive of Nationwide Homes, another large modular home company, says the wait is over. In fact, his factories added so much capacity this year that he guarantees customers a 45-day turnaround from order to delivery of their home.
Another persistent problem with modulars was their cookie-cutter look. If you wanted a contemporary-style home, you were out of luck. Most companies offered traditional looks— ranches, colonials, and two-stories—but today many offer cutting-edge contemporary or custom designs. "Most companies have architects on staff who use computer-aided drafting to quickly assemble a number of predrawn features, such as doors and cabinets, and help you personalize your home," Bevier says. Most companies work with local builders who act as the company's dealer, much like a car firm has local dealers. A few companies will work directly with a homeowner or an architect, such as Wayne Neale, who wanted to see his own design built.
The Neales couldn't be happier with their factory-built home. "Things are joined properly, and the carpentry is far better than any I've seen built on-site," Wayne says. "Even the door casings are joined almost like furniture, extremely tight in the miters."
He adds, "By building a modular home, we got a house where the quality level of the construction is extremely high. It was the right choice for us."

How to Pick a Modular Home Company
Trying to find the right modular home company to build your new house can be confusing. We asked modular home experts how to choose a good company - one that will provide the house you want. Here are their suggestions:

  • Make sure the company is registered with the Modular Building Systems Council of the National Association of Home Builders. Their phone number is (800) 368-5242.
  • Contact at least three registered companies that ship to your area. Look through their brochures. Ask to speak to their local dealers or builders.
  • Meet with the local dealer in person. Make sure the company can build the type of home you want. Look at the standard plans offered and ask about making any changes you may require. If you have a custom design in mind, make sure your plan is suitable for modular construction.
  • Find a builder with experience in building modular homes. Ask how many modular homes he or she has built. Request references. Call those homeowners and ask about the experience. For example, if problems arose, how were they handled? Were the homeowners satisfied with the overall result?
  • Ask if the company has a web site. Visit the site to find out more about the company and its products.
  • Be wary of last-minute changes on a modular home, they can be extremely expensive.

Back

Equal Housing Opportunity
Equal Housing Opportunity
National Associatioin of Home Builders
Design & Hosting by:
APlusDesigns.net
Home | Development | Listings | Why Modular | Articles | Events | Links | Contact Us